VALIDATION RESOURCES WITH SEAL STATS

MEDICAL PACKAGING

SUPPORTED WITH

SEAL STATS

With our patent-pending SEAL STATS™ system, you can connect in real-time with technical support, troubleshooting, manuals as well as review known visual seal failures on your medical device pouch
Download on the App Store

Medical Device Packaging Deserves Real Time Machine support

The most critical component in your medical device packaging line is your pouch sealing machinery. Historically medical device packagers would only periodically sample machine functions in order to be certain that their equipment was functioning within spec. This process created large windows where medical device pouches were improperly sealed, risking medical device sterility. Coming soon the SEAL STATS™ system will allow quality managers to review in real-time machine functions and receive non-conforming alerts from their packaging equipment on their mobile device. Watch your validated medical device packaging process from wherever you are with SEAL STATS™.

REAL TIME SOLUTIONS

Medical device packaging engineers can access a list of common machine issues and refer to our robust troubleshooting panel. Simply select your machine model in order to be directed to a list of solutions to get you back up and running quickly.  With feedback, we continue to add to our troubleshooting section.

MACHINE MANUALS

The SEAL STATS™ App provides fast access to your Sealing machine manual right at the point of service, calibration, or validation. No more hunting for instructions, a complete machine manual PDF is easy to access with a few simple clicks right in the palm of your hands. Stay connected with SEAL STATS™

VISUAL SEAL INSPECTION

With SEAL STATS™ you can take a picture from your mobile device of a particular seal anomaly to quickly identify your sealing fault. The app allows you to scroll through failure panels and once matched with a known failure, you can access solutions. Make visual seal inspection easy with SEAL STATS™ mobile App.
seal stats app home screen
MACHINE SUPPORT WITH SEAL STATS

Packaging Machine

DATA SUPPORT

with SEAL STATS™

A quick glance at the SEAL STATS™ App provides packaging engineers fast access to a variety of resources such as packaging machine electronic manuals, troubleshooting problems, and solutions as well as real-time chat with technical support from our engineering group, all right in the palm of your hands.

Also coming to the next iteration of this phone application, packaging engineers will be able to stay connected in real-time with select medical device packaging systems. Imagine the power of receiving a text message or email when your medical device pouch sealer generates an error code. This is where the magic begins with the SEAL STATS™ system.

SEAL STATS™ VISUAL INSPECTION TOOLS

POWERFUL SEAL INSPECTION

REFERENCE TOOL AND

SOLUTION DATABASE…

SEAL STATS™ now has in-app integration of our VIU™ visual seal reference database. This will allow packaging engineers to compare their visual seal anomalies against a comprehensive database of known seal failures. Identifying the type of visual seal failure is the first step in developing a cogent solution. After identifying the seal issue, you can navigate to well-defined remedies for your medical pouch sealing challenge.

The VIU™ reference database was developed by our certified packaging professional in our ISO 17025 accredited medical device pouch testing laboratory. This reference tool was created to simplify visual seal inspection with the goal of encouraging regular visual seal inspection.

seal stats visual inspection tools
cell phone calendar screen shot
VALIDATION CONNECTIVITY WITH SEAL STATS

Packaging Machine

DATA AT A GLANCE

COMING SOON…

Coming soon a quick glance at the calendar function on the SEAL STATS™ system will allow packaging engineers to review medical device pouch sealing events. Within the calendar function, engineers can observe packaging machine activities on a specific day in order to trend packaging machine behavior.

Packaging engineers can also overlay specific calendar event activities to performance test data such as peel and burst testing. This granular data collection can be a valuable metric to better understand machine behavior as it relates to output data such as seal strength. The calendar feature will also list alarm activities over a 30-day period.

SEAL STATS™ connected

Stay Connected to

Your Medical Device

Packaging Machines

If you are a medical device packaging engineer or a supervisor at a hospital SPD center, you understand the risk of a failed medical pouch seal. With the SEAL STATS™ system, a problem notification on your critical medical device packaging line is just a text alert away.

As a medical device packaging supervisor, you can only solve problems that you are aware of, so imagine the power of real-time connectivity to your medical packaging equipment. The SEAL STATS™ system relays valuable machine data such as temperature, conveyor rotation speed, and critical force so you can monitor these critical attributes’ compliance to your process.

seal stats connected
seal stats app alerts iphone
VALIDATION CONNECTIVITY WITH SEAL STATS

Critical Sealing

Machine Parameter Alerts

wherever you are…

Whether you are in the cleanroom or miles away you can now receive critical parameter failure alerts on your mobile device or computer. The SEAL STATS™ system recognizes when a medical device pouch sealer has fallen outside of acceptable parameters and then sends an alert via text messaging through the mobile app or as an email. This feature helps to alert anyone on the quality team that is registered to receive alerts so they can quickly respond with appropriate actions.

Stay connected to your critical packaging function and avoid potential product recalls due to non-conforming packaging equipment failures. The SEAL STATS™ System is an invaluable tool to keep your medical device packaging program on track with real-time connectivity to your critical medical device packaging machinery.

Features that support packaging engineers and maintenance groups

Seal Stats live chat screen

TECHNICAL SUPPORT LIVE CHAT

Subscribers to the SEAL STATS™ system can live chat with technical support experts to quickly solve machine issues. Our “In-App” chat feature links your maintenance staff or quality team with real-time certified technical support.
Seal Stats troubleshooting screen

TROUBLESHOOTING DATABASE

Most medical pouch sealing machine issues can be quickly solved by answering a few simple questions. Identify your technical issues and we will present you with a series of solutions for the problem you are experiencing.
Seal Stats manuals screen

SEALING MACHINE MANUALS

When servicing your medical device packaging equipment having an up-to-date manual at the point of service is invaluable. Simply enter the model of your machine and you will have the full version of the user manual in your hands.

VIU Compare seal issues

Medical Pouch Visual inspection

There are multiple medical pouch seal failures that can quickly be identified visually. The VIU™ reference tool in the SEAL STATS™ app is a great way to identify medical pouch sealing anomalies and explore potential solutions.

VIU capture seal issues

Capture an image of your seal

Capture an image of your pouch seal issue from your phone’s camera and compare your seal image side by side against the reference panels. The image you take can be checked against known seal anomalies as you scroll through the panels.

VIU find possible solutions for your seal

Solutions to your seal issues

Explore our reference database that will quickly lead you to the most likely seal failures as it provides hints as you move through the reference map. Suggestions on how you may solve your pouch sealing issue will be presented as you navigate.

Features that support packaging engineers and maintenance groups

Technical Support Live Chat

Subscribers to the SEAL STATS™ system can live chat with technical support experts to quickly solve machine issues. Our “In-App” chat feature links your maintenance staff or quality team with real-time certified technical support.

Troubleshooting Database

Most medical pouch sealing machine issues can be quickly solved by answering a few simple questions. Identify your technical issues and we will present you with a series of solutions for the problem you are experiencing.

Sealing Machine Manuals

When servicing your medical device packaging equipment having an up-to-date manual at the point of service is invaluable. Simply enter the model of your machine and you will have the full version of the user manual right in your hands.

Medical Pouch Visual inspection

There are multiple medical pouch seal failures that can quickly be identified visually. The VIU™ reference tool in the SEAL STATS™ app is a great way to identify medical pouch sealing anomalies and explore potential solutions.

Capture an image of your seal

Capture an image of your pouch seal issue from your phone’s camera and compare your seal image side by side against the reference panels. The image you take can be checked against known seal anomalies as you scroll through the panels.

Solutions to your seal issues

Explore our reference database that will quickly lead you to the most likely seal failures as it provides hints as you move through the reference map. Suggestions on how you may solve your pouch sealing issue will be presented as you navigate.

Can a text message from a pouch sealer save you from a recall?

When medical device pouches are sealed on machinery that is running outside of validation parameters, the sterile barrier system is in jeopardy. The SEAL STATS system works in concert with our select medical device pouch sealers sensors to bring you real-time updates on the sealer’s status via text messaging or e-mail.

BEHIND OUR SEALERS A MEDICAL PACKAGING DREAM TEAM

Meet our Six Sigma master black belt, patented inventor and medical device packaging guru, contact Charlie for validation support.

Charlie A. Webb, CPPL

Directory of quality, new product development

The master of solutions, our Laboratory, and Service Manager Cord Burnham guides our service, testing and calibration effort.

Cord Burnham CKF

Director of laboratory and Calibration services

Our customers best friend, our General Manager Lisa Wassberg creates magic at every touch point for our medical device clients.

Lisa Wassberg, CKF

General manager, customer relationships

Sarah’s intuitive eye can solve machine issues with ease. Sarah is a Six Sigma Black Belt and understands the critical process.

Sarah Deputy, CKF

Testing and Calibration services

Speak with a packaging expert

800-550-3854

Skip the salesman and speak with a certified packaging engineer like our support team leader Charlie A. Webb CPP, CKF. Charlie is a certified packaging engineer, a patented innovator and a six sigma master black belt with more than 20 years of sterile packaging experience. Fill out the form below and request a quote or give us a call, we would love to chat…