OPL-Series large pouch sealing

Extended
length
packaging

The OPL-Series sealer comes in three different sealing jaw widths, 300mm, 450mm, and 600mm. This sealer utilizes an advanced processor to develop seal to seal consistency. ce-marking mark available.

OPL-Series extended length medical pouch sealer

This sealer utilizes a powerful, direct-drive electronic solenoid to deliver seal to seal force consistency for repeatable sealing. A thin film thermocouple sends thermal data from the sealing environment to finely manage sealing performance. Our medical device packaging machines are designed to be gentle on consumable parts for a low cost of ownership. Our simple step menu easily guides users through the setup process for rapid pouch changeovers. Our sealers are delivered from our ISO 17025 accredited laboratory for accurate calibration for our ISO 13485 medical device manufacturing customers. For years Van der Stähl Scientific machines have sealed billions of pouches through our network of worldwide users.

Airless

Our robust solenoid actuated sealing bar engenders seal to seal force by gating voltage through our advanced microprocessor. With our airless system you do not need to manage the complexities of validating the air source. Just plug into a power outlet and you’re ready to package your medical device.

Robust

Some of our OPL-Series customers have had their sealers for years and they are still running strong. Built heavy-duty with precision componentry, the OPL-Series are built for the long haul. Over a billion seals are created on our sealers each year worldwide through our network of users,  join our list of satisfied customers.

Calibrated

Our sealers ship to you from our fully accredited ISO-17025 calibration lab. We perform temperature calibrations at multiple internal thermal zones for better accuracy. Our optional “Pro calibration” certifies time output and checks the mechanical system’s force with a multi-zone force calibration.

OPL-Series pouch sealer

The OPL-Series medical device pouch sealers are available in 3 lengths up to 600mm to accommodate large pouches. The OPL-Series sealers can also be custom configured with upper and lower heating elements in order to seal heavy gusseted pouches. This sealer can seal a wide host of materials from foil, Tyvek®, poly, and nylon and ships with an included ISO-17025 accredited calibration.

OPL-Series Medical Pouch Sealer

The OPL-series medical pouch sealer ships to your doorstep with a free temperature calibration from our ISO-17025 accredited laboratory. Ask about our “Pro Plan” for force, time, and multi-temperature calibration to jump-start your packaging validation.

Extended length medical device packaging

The OPL-series medical device sealer creates a 10mm wide seal and can seal pouches up to approximately 23 inches wide. The sealer does not require an air supply as force is delivered through a powerful solenoid. The OPL-Series sealer can seal a variety of materials such as nylon, Tyvek®, Mylar, foil, and poly. The microprocessor allows for the adjustment of temperature, contact time and release temperature. Set the OPL-Series sealer to a semiautomatic mode for touch-free operation or activate with the foot or table switch for better user flexibility.
  • Password protected settings
  • Multi-zone internal calibration
  • Adjustable auto-cycle mode
  • Powerful solenoid
  • Airless system operation
  • Available in 300, 450 and 600mm

Consider the MS-350 sealer

The MS 350 medical pouch sealer does not use inexpensive air valves to actuate the critical force at the platen. Our custom-built solenoid is minutely controlled through the system’s advanced microprocessor. The low profile form factor makes an attractive addition to your cleanroom and is well-suited for wipe downs. Our intuitive step function microprocessor makes setup simple.

machine features that matter

Our powerful microprocessor managed solenoid system…

Our precision high force solenoid creates seal to seal accuracy to better manage your critical process. The OPL Series sealer is completely airless and only requires standard voltage for operation. With our new direct drive system, we can achieve greater force to accommodate a wider range of materials. We have removed multiple wear parts for longer duty cycles and less scheduled maintenance.

Thermal performance

Microprocessor delivered electrical gating delivers accurate platen temperature

Easy Setup

Intuitive menu steps and paddle keys make machine setup fast, accurate and simple.

Environment sensing

Our thin film temperature sensor accurately gathers the platens thermal environment.

Extended lengths

Three sealing lengths 300mm, 450mm and 600mm to fit a host of pouch sizes.

Look Whats included With Your New OPL-Series Pouch Sealer

Accredited Calibration

Accredited Calibration

Receive a no cost thermal calibration on your new medical pouch sealer from our ISO/IEC 17025 calibration laboratory.

Certified IQ Support

Certified IQ Support

Let us help you with your “Installation Qualifications” from our staff of skilled quality system certified technicians.

Pouch Integrity Test

Pouch Integrity Test

Receive a no-cost 10 specimen pouch test from our ISO-17025 accredited lab. This study includes robust reporting.

Compliant Documents

Compliant Documents

All included documents and certifications come from our ISO/IEC 17025 accredited pouch test and calibration laboratory.

Accredited Calibration

Accredited Calibration

Receive a no cost thermal calibration on your new medical pouch sealer from our ISO/IEC 17025 calibration laboratory.

Pouch Integrity Test

Pouch Integrity Test

Receive a no cost 10 specimen pouch test from our ISO-17025 accredited lab. This study includes robust reporting.

Certified IQ Support

Certified IQ Support

Let us help you with your “Installation Qualifications” from our staff of skilled quality system certified technicians.

Compliant Documents

Compliant Documents

All included documents and certifications come from our ISO/IEC 17025 accredited pouch test and calibration laboratory.

medical packaging begins with accredited calibrations

TIME VERIFICATION

When developing your DOE (design of experiments) it is vital that you understand the value of all measured attributes. With our laboratory developed system, we can verify our machinery’s adherence to time set points. Understand all critical points for a stronger I.Q.

FORCE CALIBRATION

The amount of force that is being applied to your pouch needs to be understood to develop a cogent medical device packaging validation. With our precision transducers and advanced meters, we can verify critical machine force, and will provide easy to read reporting.

Thermal Calibration

The best medical device packaging validations are built on a machine calibration that explores the usable range of thermal performance. With our range calibration, we will verify packaging machine compliance at 3 temperatures for a more complete calibration.

Testing integration, the future of medical device packaging

Medical device packaging engineers agree the pathway to compliant device packaging is through regular testing and inspection. With our patented MS-451-PV medical device pouch sealing machine, seal performance is verified with the onboard testing and inspection system.

Our customers are talking

"...The Van der Stähl name has become a fan favorite within our metrology department because of the certification Van der Stähl performs on the units. When we receive the machines in, the metrology department needs to do very little to get these active..."

― MATT SMITH, MANUFACTURING ENGINEER

Our customers are talking

"Amazing company to work with. The information is exactly what we need to complete our IQ OQ PQ. Thank you! Your company is a leap above the rest…"

― AARON, DIRECTOR OF QUALITY CONTROL

Our customers are talking

"We have found Van der Stähl products and services to exceed our expectations. The sealers, test equipment and calibration services have been robust, efficient, and competitively priced. Van der Stähl is a key contributor to our continued success."

― RICHARD DAVIS, DIRECTOR OF ENGINEERING

Our customers are talking

"I just wanted to send a quick note to thank you and all the Van der Stahl Scientific team for going above and beyond to resolve the issues we had with our pouch sealer. Even though the issues were not of your doing, you took it upon yourself to make things right so we could meet the commitments that we made to our customers. We were blown away by your response and greatly appreciate you, not only for expediting the build, but for completely replacing the machine!"

― ALAN SCOTT, PACKAGING ENGINEERING COORDINATOR

Our customers are talking

"High level of customer service by a group of technicians and sales staff that know their product."

― MARY ANN GREENAWALT, DIRECTOR

Our customers are talking

"Your customer service is even better than the great equipment you provide. Even on the other side of the world I know we can count on your team. We are customers for life. Van der Stähl has the best combination of equipment and people."

― THOM TRIMNAL, GENERAL MANAGER

Explore other packaging systems

Hybrid sealer

The MS-451 has an integrated peel testing and visual inspection system to help assure compliant seals and ships with a full calibration. An all-in-one medical device packaging solution for device manufacturers to seal, test and inspect their pouches. The system outputs data via USB.

Testing Systems

Testing and inspecting is one of the single most important quality steps your company can take to avoid a packaging recall. With the PTT-100-V the process of testing and inspection is quick and easy. Learn more about all of our medical pouch testing and inspection solutions.

Rotary Sealers

With the MD-series packaging machines, the sealing process is managed with tight thermal controls and a highly accurate transducer that monitors sealing force. Fixed pressure and conveyance speed allow for a simple design of experiment. Print and seal with a single step with the MD-series sealer.

Decorate your cleanroom with medical packaging compliance

Your medical device sterile to the point of care

Van der Stähl Scientific has helped thousands of medical device manufacturers deliver their devices safe and sterile to the point of care. We provide advanced microprocessor-controlled medical device pouch sealing machinery to deliver seal-to-seal consistency. With a host of medical device validation support options, you can choose from a selected area of support or a complete end-to-end validation package.

BEHIND OUR SEALERS A MEDICAL PACKAGING DREAM TEAM

Meet our Six Sigma master black belt, patented inventor and medical device packaging guru, contact Charlie for validation support.

Charlie A. Webb, CPPL

Director of quality, new product development

The master of solutions, our Laboratory, and Service Manager Cord Burnham guides our service, testing and calibration effort.

Cord Burnham CKF

Director of laboratory and Calibration services

Our customers best friend, our General Manager Lisa Wassberg creates magic at every touch point for our medical device clients.

Lisa Wassberg, CKF

General manager, customer relationships

Sarah’s intuitive eye can solve machine issues with ease. Sarah is a Six Sigma Black Belt and understands the critical process.

Sarah Deputy, CKF

Testing and Calibration services

Speak with a packaging expert

800-550-3854

Skip the salesman and speak with a certified packaging engineer like our support team leader Charlie A. Webb CPP, CKF. Charlie is a certified packaging engineer, a patented innovator and a six sigma master black belt with more than 20 years of sterile packaging experience. Fill out the form below and request a quote or give us a call, we would love to chat…