medical device packaging companies

Is your medical packaging program running at its best?

Why risk a 483 from a non-compliant medical device packaging program? Speak with the experts at Van der Stähl Scientific and learn how we can fast track a medical device packaging and testing program that fits your device and budget. Our patented innovations are designed to keep your device safe and sterile to the point of care. Call us and let’s talk about your project 800-550-3854.

Medical device sterility is paramount to patient safety

The duty of medical device producers goes beyond creating an efficacious medical device. The job is not done until the arc of sterile delivery at the point of care is achieved. Let us help you assure the safe sterile delivery of your device to the patient in need with our state of the industry-medical device packaging and testing systems.

Decorate your cleanroom with packaging compliance

For over 20 years, Van der Stähl Scientific has helped our medical device customers deliver hundreds of millions of sterile devices to the point of care. Let us help you with our advanced line of medical pouch sealers and pouch testing machines and products. We invite you to explore our packaging solutions designed to manage the regulatory challenges faced by medical device packaging companies. Our machines are designed to be gentle on consumable parts. That means your maintenance staff will have a great experience with our machinery, as the lifecycle of our consumables parts is exceedingly long. Many of our customers report our impulse sealers only use a fraction of the parts of other machines in house and that they do very little maintenance.

Airless

Our robust solenoid actuated sealing bar engenders seal to seal force by gating voltage through our advanced microprocessor. With our airless system you do not need to manage the complexities of validating the air source. Just plug into 110 volts and you’re ready to package your medical device.

Robust

Some of our MS-350 customers have had their sealers for 20 years and counting and they are still running strong. Built on a heavy-duty baseplate with precision componentry, the MS-series sealers are built for the long haul. Over a hundred million seals each year worldwide on our reliable systems.

Calibrated

Our sealers ship to you from our fully accredited ISO-17025 calibration lab. We perform temperature calibrations at multiple internal thermal zones for better accuracy. We also verify that the systems pressure is within spec or we perform a multi-zone force calibration on the systems pressure transducer.

A medical packaging Superstar

The MS-350 medical device pouch sealer has become a favorite of medical packaging engineers worldwide. Easy to setup this precision packager develops consistent temperature and force for seal-to-seal repeatability. This sealer can output an impressive amount of seals for a demanding workflow. The MS-350 ships to your cleanroom with an ISO-17025 accredited calibration from our laboratory.

MS-350 Medical Device Pouch Sealer

Legendary performance and value

Click the video link below and learn how the MS-350 sealer can transform your packaging workflow. Move up to better packaging with the host of features on this powerful machine. Safe and ergonomic the MS-350 sealer can transform your packaging program.

The sterile barrier system’s best friend

The MS 350 medical device packaging machine creates a ten millimeter wide seal and can seal a pouch up to approximately thirteen inches wide. The sealer does not require an air supply, only standard 110-volt service. The MS 350 sealer can seal a variety of materials such as nylon, Tyvek®, Mylar and poly. The microprocessor allows for the adjustment of contact temperature, contact time and release temperature. Set the MS-350 sealer to a semiautomatic mode for touch free operation or activate with the foot or hand switch for better user flexibility.

  • Password protected settings
  • Multi-zone internal calibration
  • Adjustable auto-cycle mode
  • Powerful solenoid
  • Airless system operation
  • Easy wipe-down design

Deliver your medical devices sterile to the point of care

Why risk medical device sterility with inferior packaging machinery? Our line of packaging and testing machinery is designed to make certain that your devices arrive safely into the sterile field. The foundation of patent safely begins with efficacious medical devices that are delivered safe and sterile to the patient.

More about the MS 350 Medical Pouch Sealer

Unlike many packaging machines in our industry, the MS 350 medical pouch sealer does not use inexpensive air valves to actuate the critical pressure at the platen. Our custom-built solenoid is minutely controlled through the system’s advanced microprocessor. Unlike many packaging machines that build their sealers on mild steel cases, the MS 350 is built on a cast-aluminum base plate designed to perform for the long haul. For this reason, the MS 350 medical pouch sealer has gained an incredible reputation in our industry. Literally millions of seals are created each day through our network of individuals who use this system.

The MS 350 medical device packaging machine has been an important link in the sterile delivery of medical devices for over 20 years, and has become the industry’s “go to” medical device pouch sealer. This advanced sealer is delivered fully calibrated from our ISO 17025 accredited calibration and seal integrity lab. The low profile form factor makes an attractive addition to your cleanroom and is well-suited for wipe downs. Our intuitive step function microprocessor makes setup simple. Contact our certified packaging engineers and learn how the MS 350 can change the way you package your medical device.

The MS 350 medical device packaging machine creates a ten millimeter wide seal and can seal a pouch up to approximately thirteen inches wide. The sealer does not require an air supply, only standard 110 volt service. The MS 350 sealer can seal a variety of materials such as nylon, Tyvek®, Mylar and poly. The microprocessor allows for the adjustment of contact temperature, contact time and release temperature. This sealer ships with a NIST traceable calibration from our ISO 17025 accredited laboratory. The MS 350 has an included parts kit for general service of consumable parts as well as a comprehensive user manual.

Testing integration, the future of medical device packaging

Medical device packaging engineers agree the pathway to compliant device packaging is through regular testing and inspection. With our patented MS-451-PV medical device pouch sealing machine, seal performance is verified with the onboard testing and inspection system.

More about the MS-451 Medical Pouch Sealer

As critical packaging compliance becomes more rigorous, packaging machines will need to employ logic systems to guide the process. The MS-451-PV medical device packaging system has been called the Swiss Army Knife of medical device packaging. Medical device pouch testing and inspection are so valuable to the process of sterile packaging we have incorporated a precision tensile/peel strength testing device that integrates with the systems master microprocessor. This advanced system also includes our patented visual inspection system the VIU. This pouch observation fixture aids in the discovery of possible seal failures.

Unlike many packaging machines in our industry, the MS-451 medical pouch sealer does not use inexpensive air valves to actuate the critical pressure at the platen. Our custom-built solenoid is minutely controlled through the system’s advanced microprocessor and calibrated transducer. Unlike many packaging machines that build their sealers on mild steel cases, the MS-451 is built on a cast-aluminum base plate designed to perform for the long haul. The MS-451 is easy to setup and is supported through our online training program for machine maintenance and calibration and is backed by our ISO 17025 accredited Laboratory.

The MS-451 medical pouch sealer/pouch tester/visual inspection device is a complete sterile packaging solution in one machine. You can seal your pouches, perform tensile testing as well as visually inspect your pouches right in your cleanroom at the point of packaging. Our integrated pouch tensile/peel testing system can be verified with our “Smart Spring” to assure that you are gaining solid peel data between annual calibrations. Our patented low angle of light visual inspection fixture provides a repeatable light source and magnification to better identify pouch seal anomalies that could lead to device sterility loss.

Seal, Test and Inspect

The MS 451 PV medical pouch sealer controls all critical packaging attributes in order to assure seal-to-seal consistency. An advanced transducer manages platen pressure, which electronically feeds back data to the microprocessor in real-time. A thin film thermocouple also sends the thermal data of the sealing environment to finely manage sealing temperature. The function of testing and inspecting medical pouches is so valuable it should indeed be performed at the point of packaging. Our system not only encourages regular testing but also requires and records the process. As the industry demands tighter controls, smarter packaging machines like ours may soon be a mandate.

Spec Sheet  View Video

“High level of customer service by a group of technicians and sales staff that know their product.”

― MARY ANN GREENAWALT, DIRECTOR

MS-350 Sealer

Our most popular model, the airless, ergonomic MS-350 medical device packaging machine is the perfect device packaging solutions for nearly all film types from Tyvek to foil up to 13” wide.

OPL-Series Sealer

The OPL series sealers come in 3 seal widths to accommodated medical pouches up to 600mm wide. This system utilizes the same advanced controller as the MS-350 sealer to assure accuracy.

MS-451 Sealer

Our most feature rich system, this sealer is a complete packaging program in a single machine. The MS-451 unit is not only an advanced medical pouch sealer, it is also a complete packaging laboratory.

Industrial level packaging for hospitals and clinics

MD 380 medical device pouch sealer
Roll-stock ready

Seal standard pouches or custom cut your pouch to size with the integrated cutting fixture. Medical devices with different sizes can be sealed on a single unit for better workflow management.

Intuitive user menu

Overly complicated machinery can cause a packaging failure. The MD 380 has an intuitive step menu that guides users to machine changes for better process compliance with little inservicing.

Sleek stainless

The sleek stainless steel body means more flexibility with cleaning solutions and less surface area for contaminants to collect. The MD 380 is a winner of the Red Dot Design award.

More about the MD-380 Medical Pouch Sealer

With the MD 380 medical pouch sealer, hospitals, clinics and central-processing departments can have the same level of machine feedback as medical device manufacturers. The MD 380 is simple to use and will accommodate roll stock film as well as a standard three-sided sealed pouch. Simply feed your roll stock film through the sealing jaws, pull down the lever, and the constant heat platens deliver pre-set temperatures with extraordinarily tight tolerances. The MD 380’s stainless steel body allows for easy wipe downs and makes an attractive addition to your facility.

The design of the MD 380 is so unique, it was awarded the prestigious Red Dot Design Award in 2011 at its unveiling. But it’s not just easy on your eyes; it’s also easy on your wallet. Selling for a fraction of an OEM medical packaging machine, you can now have many of the microprocessor-controlled features of an OEM medical pouch sealer for the price of a simple impulse sealer. Under ISO 11607 requirements, sealers must control time, temperature and pressure. Get the facts and evaluate before you buy – send us a sample of your pouch for a risk-free seal analysis in our accredited laboratory today.

Simply feed your pouch and pull down the lever – when the sealing process is complete, the machine will beep, then lift the sealing lever and you have created a perfect seal. When packaging rollstock pouches you can custom cut the size of the pouch with the sealers cutting fixture. This process allows for the packaging of a wide range of sizes of medical devices. The MD 380’s proven functions add a new standard of quality to your packaging department.

The power of Compliance

The design of the MD 380 is so unique; it was awarded the prestigious Red Dot Design award in 2011 at its unveiling. But it’s not just easy on your eyes; it’s also easy on your wallet. Selling for a fraction of an OEM medical packaging machine, you can now have many of the microprocessor-controlled features of an OEM medical pouch sealer for the price of a simple impulse sealer. Under ISO 11607 requirements, sealers must control time, temperature and pressure. Get the facts and evaluate before you buy – send us a sample of your pouch for a risk-free seal analysis in our accredited laboratory today. Learn more contact engineering.

Spec Sheet  View Video

Powerful medical device pouch testing and inspection

Rapid pouch testing

Fast load grips and sample alignment tool make testing accurate and easy. Our included specimen cutting template assures test sample constancy. Grips return to home position after testing.

A smarter system

Test your pouch at compliant speeds and start distance, and collect test data at 100 data points per second. Our spring check system verifies that the testing system is still running within calibration.

An eye on quality

The PTT-100-V incorporates a visual pouch inspection fixture to help identify seal failure. This patented VIU system help to identify possible seal failure by side lighting and magnification.

PTT 100v medical pouch test and inspection unit

More medical device packaging solutions to explore

Rotary Sealers

With the MD-series packaging machines, the sealing process is managed with tight thermal controls and a highly accurate transducer that monitor sealing force. Fixed pressure and conveyance speed allow for a simple design of experiment. Print and seal with a single step with the MD-series rotary sealer.

Vacuum Sealers

Some medical devices with embedded drugs me be affected when in contact with ambient air. Vacuum and/or gas flushing your pouches are a good solution to controlling the pouch environment. Contact engineering to learn more about the benefits of vacuum packaging your medical device.

Testing Systems

Testing and inspecting is one of the single most important quality steps your company can take to avoid a packaging recall. With the PTT-100-V the process of testing and inspection is quick and easy. Learn more about all of our medical pouch testing and inspection solutions.

Extended width medical pouch sealers for large devices

The OPL-Series sealers are a great choice for customers with larger medical devices. The OPL-series sealers come in 3 sealing bar lengths 300mm, 450mm, and 600mm. These flexible and powerful packagers can seal a host of films including Tyvek, foil and poly.

VIU high resolution calibration waveform data

A closer look at machine performance

Your sealer ships to you with a high resolution calibration that includes waveform data to better evaluate your sealers performance. Our state of the industry laboratory is ISO 17025 accredited and ready to serve. Your medical pouch sealer is ready to begin your packaging validation right out of the box.

Fast track packaging validation with our “Installation Qualification” support

The headwater of a solid medical device packaging validation begins with the foundation of a clear “IQ” Installation Qualification. The standard is clear, to develop a cogent medical device packaging plan we must explore packaging machine capabilities and limits, let us help.

Our customers are talking

"...The Van der Stähl name has become a fan favorite within our metrology department because of the certification Van der Stähl performs on the units. When we receive the machines in, the metrology department needs to do very little to get these active..."
― MATT SMITH, MANUFACTURING ENGINEER

Our customers are talking

"Amazing company to work with. The information is exactly what we need to complete our IQ OQ PQ. Thank you!!!!!! Your company is a leap above the rest…"
― AARON, DIRECTOR OF QUALITY CONTROL

Our customers are talking

"We have found Van der Stähl products and services to exceed our expectations. The sealers, test equipment and calibration services have been robust, efficient, and competitively priced. Van der Stähl is a key contributor to our continued success."
― RICHARD DAVIS, DIRECTOR OF ENGINEERING

Our customers are talking

"I just wanted to send a quick note to thank you and all the Van der Stahl Scientific team for going above and beyond to resolve the issues we had with our pouch sealer. Even though the issues were not of your doing, you took it upon yourself to make things right so we could meet the commitments that we made to our customers. We were blown away by your response and greatly appreciate you, not only for expediting the build, but for completely replacing the machine!"
― ALAN SCOTT, PACKAGING ENGINEERING COORDINATOR

Our customers are talking

"High level of customer service by a group of technicians and sales staff that know their product."
― MARY ANN GREENAWALT, DIRECTOR

Our customers are talking

"Your customer service is even better than the great equipment you provide. Even on the other side of the world I know we can count on your team. We are customers for life. Van der Stähl has the best combination of equipment and people."
― THOM TRIMNAL, GENERAL MANAGER

ACCREDITATION MATTERS

Partner with professionals who understand your business, Van der Stähl Scientific

As medical device packaging processes become more rigorous, it is essential to choose accredited and competent vendor partners. We deliver our machinery through our ISO 17025 accredited calibration laboratory to give you a solid start on your installation qualification for your packaging validation. In our Laboratory we can develop seal strength values so you can better understand your aggregate packaging plan. We will continue to add to our scope to provide our customers with more services from our accredited testing and calibration laboratory.

Speak with an expert

When you are selecting critical packaging machinery for your medical device, skip the salesman and speak with a certified packaging engineer. Our team of experts includes Charlie A. Webb CPP, CKF, who is a certified packaging engineer and a six sigma black belt with more than 20 years of sterile packaging experience. Give us a call, we would love to chat...

800 550-3854

lets talk M-F 9AM – 5PM PST

 

 

Excellence is affordable at Van der Stähl Scientific